LTCC
MLCC
MLCC Ultra-Fast High-Precision Tape Casting Machine
MLCC Ultra-Fast High-Precision Tape Casting Machine
High-speed mass production solution for MLCC dielectric layers, supporting ultra-thin casting with micron-level accuracy and advanced tension stability.
Ultra-Fast Casting Speed
Industry-leading speeds up to 120 m/min, optimized for high-volume MLCC manufacturing without compromising tape quality.
Precision Thickness Control
Supports 1–20 μm thickness range with ±3–5% accuracy for highly uniform and consistent ceramic dielectric layers.
Advanced Tension Stability
Maintains fluctuation within ±1.5% FS, preventing deformation or micro-cracks in ultra-thin green tapes during high-speed runs.
Core Technical Highlights
Casting Speed
120 m/min
Maximum industrial production output
Thickness Range
1–20 μm
Sub-micron precision ±3-5%
Oven Temp
120°C
Top/bottom nozzle heating
Drying Length
6–36 m
Customizable modular chambers
Tension Control
±1.5% FS
Active fluctuation management
Power System
280 kW
Moisture-proof & leakage protection
High-Speed Production & Micron Precision
The MLCC Ultra-Fast Tape Casting Machine is engineered for the next generation of capacitor manufacturing. By supporting casting speeds up to 120 m/min and maintaining a thickness range of 1–20 μm, it provides the high-throughput capabilities required for large-scale industrial lines. The precision thickness control (±3–5% accuracy) ensures that every dielectric layer is uniform, which is vital for the electrical performance and reliability of high-layer count MLCCs.
Advanced Web Handling & Tension Control
Stable material handling is guaranteed by a dual-shaft unwinding and rewinding configuration, supporting roll diameters up to φ500 mm and 250 kg load capacities. To prevent the stretching or cracking of ultra-thin ceramic green tapes, the system utilizes an active tension control loop that restricts fluctuations to within ±1.5% FS, ensuring the physical integrity of the material even at maximum speeds.
High-Efficiency Thermal Management
The drying system features air nozzles blowing from both the top and bottom of the chamber, reaching temperatures up to 120°C. This dual-sided airflow ensures even solvent evaporation and prevents skinning or warping. With drying lengths adjustable between 6 and 36 meters, the thermal profile can be finely tuned to match specific slurry formulations and carrier film speeds.
Safety and Static Elimination for Electronic Materials
Static electricity is a major risk in high-speed casting. Our system incorporates explosion-proof static elimination bars at critical stations (unwind, head, traction, and rewind) to protect the sensitive ceramic layers. Furthermore, the machine is CE-certified and equipped with emergency stop switches and a robust 280 kW power system featuring moisture-proof wiring for long-term operational safety.
Seamless Automation Integration
Designed with the "smart factory" in mind, this machine is fully compatible with downstream automation, including precision cutting, punching, and laminating systems. The integrated electrical architecture allows for real-time data monitoring and synchronization, making it the ideal centerpiece for a modern, automated MLCC production facility.
Technical Specifications
| No. | Item | Specification |
|---|---|---|
| 1 | Casting Thickness | 1-20 μm, Accuracy within ±3%-5% |
| 2 | Casting Speed | Maximum 120 m/min |
| 3 | Heating Method | Air nozzles blowing from top and bottom |
| 4 | Oven Temperature | Max 120°C |
| 5 | Drying Length | 6-36 meters (Modular design) |
| 6 | Tension Range | Max: 150 N / full width; Fluctuation: ±1.5% FS |
| 7 | Static Removal | Explosion-proof bars at unwind, head, traction, and rewind |
| 8 | Safety System | CE-certified; Emergency stops at unwind/rewind; 280 kW leakage protection |
Industrial MLCC Applications
High-Layer Count MLCCs
Mass production of ultra-thin dielectric layers for high-capacitance components.
Consumer Electronics
Dielectric substrates for smartphones, tablets, and high-frequency RF devices.
Automotive Grade MLCCs
Durable and highly uniform ceramic sheets for harsh environment applications.
Frequently Asked Questions
How does the machine maintain accuracy at 120 m/min?
High-speed accuracy is achieved through a combination of high-precision casting heads, real-time laser thickness monitoring (optional), and ultra-stable tension control systems that eliminate vibration and web fluttering.
Is the drying system suitable for organic solvent slurries?
Yes. The drying chamber is equipped with an explosion-proof static removal system and specialized ventilation to safely handle organic solvents while maintaining high thermal efficiency up to 120°C.
Can the machine handle ultra-thin tapes below 5 μm?
Absolutely. The machine is specifically designed for the 1–20 μm range. The ±1.5% FS tension fluctuation control is critical for preventing the breakage of sub-5 μm tapes during high-speed handling.
Does the 280 kW power system require special installation?
The system is designed for industrial facility integration. It features moisture-proof wiring and advanced leakage protection to ensure longevity in manufacturing environments where chemical vapors or humidity may be present.
Technical Support & Customization
Our engineering team specializes in high-speed MLCC production line optimization. Custom widths and drying configurations are available.
Request Technical Consultation →| No. | Item | Specification |
|---|---|---|
| 1 | Casting Thickness | 1-20 μm, Accuracy within 3%-5% |
| 2 | Casting Speed | Max 120 m/min |
| 3 | Oven Heating Method | Air nozzles blow air from top and bottom |
| 4 | Oven Temperature | Max:120℃ |
| 5 | Drying Chamber Length | 6-36 m |
| 6 | Tension Range |
Max: 150 N / full width Tension fluctuation: ±1.5% FS |
| 7 | Static Removal Devices | Explosion-proof static elimination bars installed at unwind, head, traction, and rewind stations |
| 8 | Safety Protection | Emergency stop switches configured on both unwind and rewind units |
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