LTCC
MLCC
Vacuum Deaeration Tank for Ceramic Slurry | China Suppliers & Factory for Enhanced Slurry Density and Uniformity
Vacuum Deaeration Tank for Ceramic Slurry
Professional degassing and homogenization solutions for electronic ceramics, LTCC/HTCC, and high-purity slurry processing to ensure bubble-free casting.
High-efficiency Deaeration
Vacuum and stirring work synergistically to remove microbubbles quickly, preventing defects in the final ceramic layers.
Stable and Durable
Corrosion-resistant 304 stainless-steel chamber ensures material purity and long service life in demanding environments.
Safety Protection
Equipped with overpressure protection, vacuum monitoring, and automatic pressure relief for secure operation.
Technical Specifications
Key Engineering & Operational Features
Advanced Synergistic Degassing Technology
The Vacuum Deaeration Tank is designed to eliminate microbubbles in ceramic slurries by combining a deep vacuum degree of 0.09 Mpa with active stirring. This synergy ensures that even high-viscosity mixtures are thoroughly degassed, which is a critical step for high-precision tape casting and multilayer ceramic processing.
High-Purity 304 Stainless Steel Construction
To maintain the strict purity requirements of electronic ceramics, the entire tank is fabricated from 304 stainless steel. This material offers superior corrosion resistance against various solvents and binders used in alumina, aluminum nitride, and glass-ceramic formulations, ensuring zero metallic contamination during the deaeration cycle.
Integrated Mixing & Homogenization
Equipped with the YN 100-200 mixing device, the system features dual mixing blades with a speed range of 0–130 rpm. This allows for continuous homogenization while degassing, preventing particle sedimentation and ensuring a uniform slurry consistency throughout the batch, from R&D samples to industrial production.
Comprehensive Safety & Automation
Safety is paramount in pressurized vacuum systems. Our tank incorporates multi-layered protection, including real-time vacuum monitoring and an automatic pressure relief system. The delivery pressure is strictly managed below 3 kg/cm², providing a safe and reliable method for transferring processed slurry to casting or molding machines.
Industrial Versatility & Compatibility
This equipment is highly compatible with a broad spectrum of ceramic materials. Whether processing functional coatings, electronic pastes, or dielectric slurries for MLCC, the customizable volume options (5L to 50L) and robust design make it an essential tool for material scientists and production engineers alike.
Mobility & Operational Ergonomics
The tank base is designed with heavy-duty rubber swivel casters, facilitating easy movement across laboratory or cleanroom floors without causing surface damage. The compact 200W/220V configuration makes it easy to integrate into existing production lines with minimal setup requirements.
Electronic Ceramic Applications
LTCC & HTCC Slurries
Ensuring void-free layers for low/high temperature co-fired ceramics.
MLCC Production
Degassing dielectric ceramic slurries for multilayer ceramic capacitors.
Electronic Pastes
Removing air from conductive silver, copper, or resistive pastes.
Alumina Substrates
Preparing high-density slurries for precision substrate casting.
Glass Ceramics
Degassing sealant materials for high-frequency electronic packaging.
Functional Coatings
Processing nano-ceramic coatings for aerospace and automotive sensors.
Frequently Asked Questions
Trapped air bubbles in ceramic slurry can lead to pinholes, cracks, and dielectric breakdown in the fired ceramic part. Vacuum deaeration removes these microbubbles, ensuring a dense and uniform green tape during casting.
Stirring continuously moves the slurry, bringing bubbles trapped at the bottom to the surface where the vacuum can extract them more efficiently. It also prevents heavy ceramic particles from settling during the process.
Yes, the 304 stainless steel construction and specialized sealing systems are designed to be compatible with a wide range of aqueous and organic solvent-based slurries used in electronic ceramic manufacturing.
The system includes an integrated pressure gauge for real-time monitoring and an automatic pressure relief valve that triggers if the internal pressure exceeds the safety threshold, ensuring operator safety.
While the standard configuration features a 10L capacity, custom volume options ranging from 5L to 50L are available upon request to match both R&D lab samples and industrial production demands.
The unit is engineered with heavy-duty rubber swivel casters that allow easy movement across laboratory and cleanroom environments without marking or damaging floors, enabling effortless integration into existing production workflows.
Technical Support & Customization
Our engineering team provides comprehensive support for slurry degassing and process optimization. Custom volumes (5L–50L) available upon request.
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